6-DOF Robotic Machining
Robot
6-axis IRB 6700
Controller
ABB IRC5
Throughput Gain
~75% Faster
Overview
This project involved developing a robotic CNC cutting system using a 6-axis ABB industrial robot equipped with a VFD controlled spindle end-effector to machine large plywood sheets. Parts were designed in Fusion 360 and toolpaths were generated using CAM before being translated into ABB RAPID programs and executed on an IRC5 robot controller, with robot motion validated through simulation in ABB RobotStudio. Overall, the robotic workflow reduced production time by roughly 75% compared to traditional manual methods, enabling more efficient and reliable manufacturing of plywood components.
Workflow
Step 01
Designed a robotic CNC cutting system using a 6-axis ABB industrial robot with an IRC5 controller.
Step 02
Developed CAD models and CAM toolpaths in Autodesk Fusion 360 for plywood machining.
Step 03
Programmed robotic motion using ABB RAPID, translating CAM toolpaths into executable robot paths.
Step 04
Performed TCP and Workobject calibration to ensure accurate tool positioning and repeatable cuts.
Step 05
Integrated a high-speed spindle end-effector with VFD control for variable spindle speed operation.
Step 06
Validated toolpaths and robot motion through offline simulation in ABB RobotStudio before physical testing.
Skills & Tools
